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熱軋無縫鋼管與冷拔無縫鋼管是什么?有什么特點?
2021-12-15

  熱軋無縫鋼管與冷拔無縫鋼管是什么?有什么特點?這些知識對于我們來講,需要深入了解。今天無縫鋼管廠就來給大家分享一下。

  一、熱軋無縫鋼管與冷拔無縫鋼管是什么?

  熱軋(擠壓無縫鋼管):

  圓(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)坯→加熱(re)→穿(chuan)孔(kong)→三輥(gun)斜軋(ya)(ya)(ya)(ya)、連軋(ya)(ya)(ya)(ya)或擠壓(ya)→脫管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)→定徑(或減徑)→冷(leng)(leng)(leng)卻→矯直(zhi)→水壓(ya)試驗(或探(tan)傷)→標(biao)記→入庫 無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)是用鋼(gang)(gang)(gang)(gang)(gang)錠或實心管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)坯經穿(chuan)孔(kong)制成(cheng)毛(mao)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),然后經熱(re)軋(ya)(ya)(ya)(ya)、冷(leng)(leng)(leng)軋(ya)(ya)(ya)(ya)或冷(leng)(leng)(leng)撥(bo)制成(cheng)。無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)的(de)規格用外徑*壁(bi)厚毫(hao)米數表(biao)示。無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)分熱(re)軋(ya)(ya)(ya)(ya)和冷(leng)(leng)(leng)軋(ya)(ya)(ya)(ya)(撥(bo))無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)兩類。 熱(re)軋(ya)(ya)(ya)(ya)無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)分一般(ban)(ban)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),低、中壓(ya)鍋爐鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan),高壓(ya)鍋爐鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、不銹鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油裂化(hua)(hua)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、地(di)質鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)和其(qi)它(ta)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)等(deng)。冷(leng)(leng)(leng)軋(ya)(ya)(ya)(ya)(撥(bo))無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)除分一般(ban)(ban)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、低中壓(ya)鍋爐鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、高壓(ya)鍋爐鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、不銹鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、石(shi)油裂化(hua)(hua)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、其(qi)它(ta)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)外,還包括碳素(su)薄(bo)壁(bi)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、合金薄(bo)壁(bi)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、不銹薄(bo)壁(bi)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)、異型(xing)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)。熱(re)軋(ya)(ya)(ya)(ya)無(wu)(wu)縫管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)外徑一般(ban)(ban)大于32mm,壁(bi)厚2.5-75mm,冷(leng)(leng)(leng)軋(ya)(ya)(ya)(ya)無(wu)(wu)縫鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)處徑可以到(dao)6mm,壁(bi)厚可到(dao)0.25mm,薄(bo)壁(bi)管(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)(guan)外徑可到(dao)5mm壁(bi)厚小于0.25mm,冷(leng)(leng)(leng)軋(ya)(ya)(ya)(ya)比熱(re)軋(ya)(ya)(ya)(ya)尺寸(cun)精度高。

  一般用(yong)(yong)(yong)無(wu)(wu)縫(feng)(feng)鋼(gang)管(guan)是用(yong)(yong)(yong)10、20、30、35、45等優質碳(tan)結(jie)鋼(gang)16Mn、5MnV等低合金結(jie)構鋼(gang)或(huo)40Cr、30CrMnSi、45Mn2、40MnB等合結(jie)鋼(gang)熱(re)(re)軋(ya)或(huo)冷軋(ya)制成的(de)(de)。10、20等低碳(tan)鋼(gang)制造的(de)(de)無(wu)(wu)縫(feng)(feng)管(guan)主要用(yong)(yong)(yong)于(yu)流體輸送(song)管(guan)道。45、40Cr等中碳(tan)鋼(gang)制成的(de)(de)無(wu)(wu)縫(feng)(feng)管(guan)用(yong)(yong)(yong)來制造機械零(ling)件,如(ru)汽車(che)、拖拉機的(de)(de)受力零(ling)件。一般用(yong)(yong)(yong)無(wu)(wu)縫(feng)(feng)鋼(gang)管(guan)要保證強度和壓扁試驗。熱(re)(re)軋(ya)鋼(gang)管(guan)以(yi)熱(re)(re)軋(ya)狀態或(huo)熱(re)(re)處理狀態交貨;冷軋(ya)以(yi)熱(re)(re)以(yi)熱(re)(re)處理狀態交貨。

  熱軋(ya)(ya)(ya),顧名思義,軋(ya)(ya)(ya)件的溫(wen)度(du)高,因此變形抗力小,可以實(shi)現大的變形量。以鋼板(ban)的軋(ya)(ya)(ya)制(zhi)為(wei)例,一般連鑄(zhu)坯厚(hou)度(du)在230mm左右,而(er)經過粗軋(ya)(ya)(ya)和精(jing)(jing)軋(ya)(ya)(ya),最終厚(hou)度(du)為(wei)1~20mm。同(tong)時,由(you)于鋼板(ban)的寬厚(hou)比小,尺(chi)寸精(jing)(jing)度(du)要求相對(dui)低,不容易出現板(ban)形問題,以控制(zhi)凸度(du)為(wei)主。對(dui)于組織有要求的,一般通(tong)過控軋(ya)(ya)(ya)控冷來(lai)實(shi)現,即控制(zhi)精(jing)(jing)軋(ya)(ya)(ya)的開軋(ya)(ya)(ya)溫(wen)度(du)、終軋(ya)(ya)(ya)溫(wen)度(du)

  冷拔(軋)無縫鋼管:

  圓管坯(pi)→加熱→穿孔→打頭→退火→酸洗(xi)→涂油(鍍銅)→多道(dao)次冷拔(冷軋)→坯(pi)管→熱處理→矯直(zhi)→水壓(ya)試(shi)驗(探傷)→標記→入庫

  二、熱軋無縫鋼管與冷拔精密鋼管的特點

  熱軋無縫鋼管的特點:

  熱(re)軋是(shi)相對于(yu)冷軋而(er)(er)言的(de)(de),冷軋是(shi)在(zai)(zai)再結晶溫(wen)度以(yi)下進(jin)(jin)行(xing)的(de)(de)軋制,而(er)(er)熱(re)軋就是(shi)在(zai)(zai)再結晶溫(wen)度以(yi)上(shang)進(jin)(jin)行(xing)的(de)(de)軋制。熱(re)軋能夠損壞鋼(gang)錠的(de)(de)鍛(duan)造安(an)排,細(xi)化鋼(gang)材(cai)的(de)(de)晶粒,并消除顯微安(an)排的(de)(de)缺(que)點,從而(er)(er)使鋼(gang)材(cai)安(an)排密(mi)實,力學性(xing)能得到改進(jin)(jin)。這種改進(jin)(jin)主要體(ti)現在(zai)(zai)沿軋制方(fang)向(xiang)上(shang),從而(er)(er)使鋼(gang)材(cai)在(zai)(zai)必(bi)定程度上(shang)不再是(shi)各向(xiang)同性(xing)體(ti);澆注(zhu)時(shi)構成的(de)(de)氣泡、裂紋和疏松,也可(ke)在(zai)(zai)高溫(wen)文壓力效果(guo)下被焊合。

  熱軋無縫(feng)鋼管分一般鋼管,低(di)、中壓鍋爐鋼管,高壓鍋爐鋼管、合金鋼管、不(bu)銹鋼管、石油裂化管、地質鋼管和其它鋼管等。

  冷拔精密鋼管的特點 :

  1.外(wai)徑更小。

  2.精度高可做小批量生

  3.冷(leng)拔(ba)成品精度(du)高(gao),表面質量好。

  4.鋼管橫面積更(geng)復雜。

  5.鋼(gang)管性能更優越,金屬比(bi)較密。

  熱軋精密鋼管后的區別 :

  熱(re)(re)(re)(re)軋(ya)(ya)精(jing)密鋼(gang)(gang)管(guan)用連(lian)鑄圓管(guan)坯(pi)(pi)板(ban)(ban)坯(pi)(pi)或(huo)初軋(ya)(ya)板(ban)(ban)坯(pi)(pi)作原(yuan)料,經(jing)(jing)步進(jin)(jin)式加熱(re)(re)(re)(re)爐加熱(re)(re)(re)(re),高壓水除鱗后進(jin)(jin)入粗軋(ya)(ya)機(ji)(ji),粗軋(ya)(ya)料經(jing)(jing)切(qie)頭、尾(wei)(wei)、再(zai)進(jin)(jin)入精(jing)軋(ya)(ya)機(ji)(ji),實施計(ji)算機(ji)(ji)控制(zhi)軋(ya)(ya)制(zhi),終軋(ya)(ya)后即經(jing)(jing)過層流冷卻和卷(juan)(juan)(juan)(juan)取機(ji)(ji)卷(juan)(juan)(juan)(juan)取、成(cheng)為(wei)直(zhi)(zhi)發(fa)卷(juan)(juan)(juan)(juan)。直(zhi)(zhi)發(fa)卷(juan)(juan)(juan)(juan)的(de)頭、尾(wei)(wei)往往呈舌狀及魚(yu)尾(wei)(wei)狀,厚度(du)、寬度(du)精(jing)度(du)較差,邊部常存在(zai)浪(lang)形、折邊、塔形等缺陷。其卷(juan)(juan)(juan)(juan)重(zhong)較重(zhong)、鋼(gang)(gang)卷(juan)(juan)(juan)(juan)內(nei)徑為(wei)760mm。將直(zhi)(zhi)發(fa)卷(juan)(juan)(juan)(juan)經(jing)(jing)切(qie)頭、切(qie)尾(wei)(wei)、切(qie)邊及多道次的(de)矯直(zhi)(zhi)、平(ping)整(zheng)(zheng)等精(jing)整(zheng)(zheng)線處(chu)理后,再(zai)切(qie)板(ban)(ban)或(huo)重(zhong)卷(juan)(juan)(juan)(juan),即成(cheng)為(wei):熱(re)(re)(re)(re)軋(ya)(ya)鋼(gang)(gang)板(ban)(ban)、平(ping)整(zheng)(zheng)熱(re)(re)(re)(re)軋(ya)(ya)鋼(gang)(gang)卷(juan)(juan)(juan)(juan)、縱切(qie)帶(dai)等產品。熱(re)(re)(re)(re)軋(ya)(ya)精(jing)整(zheng)(zheng)卷(juan)(juan)(juan)(juan)若(ruo)經(jing)(jing)酸洗去除氧化皮(pi)并涂油后即成(cheng)熱(re)(re)(re)(re)軋(ya)(ya)酸洗板(ban)(ban)卷(juan)(juan)(juan)(juan)。

  三、熱軋無縫鋼管每米重量表

 

  厚(毫米) 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5
徑(毫米)     (公斤/米)                    
32 1.82 2.15 2.46 2.76 3.05 3.33 3.59 3.85 4.09 4.32 4.53
38 2.19 2.59 2.98 3.35 3.72 4.07 4.41 4.74 5.05 5.35 5.64
42 2.44 2.89 3.35 3.75 4.16 4.56 4.95 5.33 5.69 6.04 6.38
45 2.62 3.11 3.58 4.04 4.49 4.93 5.36 5.77 6.17 6.56 6.94
50 2.93 3.48 4.01 4.54 5.05 5.55 6.04 6.51 6.97 7.42 7.86
54 - 3.77 4.36 4.93 5.49 6.04 6.58 7.1 7.61 8.11 8.6
57 - 4 4.62 5.23 5.83 6.41 6.99 7.55 8.1 8.63 9.16
60 - 4.22 4.88 5.52 6.16 6.78 7.39 7.99 8.58 9.15 9.71
63.5 - 4.48 5.18 5.87 6.55 7.21 7.87 8.51 9.14 9.75 10.36
68 - 4.81 5.57 6.31 7.05 7.77 8.48 9.17 9.86 10.53 11.19
70 - 4.96 5.74 6.51 7.27 8.01 8.75 9.47 10.18 10.88 11.56
73 - 5.18 6 6.81 7.6 8.38 9.16 9.91 10.66 11.39 12.11
76 - 5.4 6.26 7.1 7.93 8.75 9.56 10.36 11.14 11.91 12.67
83 - - 6.86 7.79 8.71 9.62 10.51 11.39 12.26 13.12 13.96
89 - - 7.38 8.38 9.38 10.36 11.33 12.28 13.22 14.16 15.07
95 - - 7.9 8.98 10.04 11.1 12.14 13.17 14.19 15.19 16.18
102 - - 8.5 9.67 10.82 11.96 13.09 14.21 15.31 16.4 17.48
108 - - - 10.26 11.49 12.7 13.9 15.09 16.27 17.44 18.59
114 - - - 10.85 12.15 13.44 14.72 15.98 17.23 18.47 19.7

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